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Home >> Chrysler >> 2007 >> Sebring Limited, 3.5 M >> Repair and Diagnosis >> External Pages >> Different car >> Section 165 (Fuel System) >> Fuel Delivery, Gas >> MODULE, Fuel Pump >> Installation >> Installation >> Main Fuel Pump Module
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Main Fuel Pump Module

WARNING: This page is about a different car, the 2009 Dodge Avenger and 2009 Chrysler Sebring. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: FUEL PUMP MODULE O-RING
GC0100881Courtesy of CHRYSLER LLC
WARNING: Risk of injury to eyes and skin from contact with fuel, Wear protective clothing and eye protection. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Failure to comply may result in serious or fatal injury.
CAUTION: Whenever the fuel pump module is serviced, the rubber O-ring seal must be replaced.
  1. Clean the rubber O-ring seal area of the fuel tank and install a new rubber O-ring seal.
    Fig 2: SIPHON LINE FOR AWD
    GC0084315Courtesy of CHRYSLER LLC
  2. If equipped with AWD, Connect the internal fuel line to the main fuel pump module.
    Fig 3: REMOVAL OF MODULE
    GC0084313Courtesy of CHRYSLER LLC
  3. Lower the main fuel pump module into the fuel tank using caution not to bend the float arm.
    Fig 4: Location Tab
    GC0084312Courtesy of CHRYSLER LLC
    NOTE: The main fuel pump module must be properly located in the fuel tank for the fuel level gauge to work properly.
  4. Align the rubber O-ring seal and rotate the main fuel pump module to the orientation marks noted during removal. This step must be performed for the fuel level gauge to work properly.
    Fig 5: Lock Ring Tool
    GC0084311Courtesy of CHRYSLER LLC
  5. Position the lock-ring over top of the main fuel pump module.
  6. Position the lock-ring remover/installer 9340 into the notches on the outside edge of the lock-ring.
  7. Install a 1/2 inch drive breaker bar into the lock-ring remover/installer 9340.
  8. Rotate the breaker bar clockwise until all seven notches of the lock-ring have engaged.
    Fig 6: FUEL PUMP MODULE CONNECTION
    GC0098873Courtesy of CHRYSLER LLC
  9. Connect the fuel line (3) to the main fuel pump module (1).
  10. Connect the electrical connector (2) to the main fuel pump module.
    Fig 7: MODULE COVER
    GC0084307Courtesy of CHRYSLER LLC
  11. Install the main fuel pump module access cover.
  12. Install the rear seat.
  13. Install the negative battery cable.
  14. Use the Scan Tool to pressurize the system and check for leaks.