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Valve Body: Installation

Fig 1: Underdrive & Overdrive Accumulators
G04284671Courtesy of DAIMLERCHRYSLER CORP.
1 - OVERDRIVE PISTON AND SPRING
2 - UNDERDRIVE PISTON AND SPRING
NOTE: If valve body assembly is being replaced or reconditioned, it is necessary to perform the PCM Quick Learn Procedure. (Refer to STANDARD PROCEDURE )
  1. Install underdrive (2). See Fig 1and overdrive (1) accumulators.
    Fig 2: Valve Body Removal/Installation
    GC0020704Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY
  2. Install valve body assembly (1) to transaxle. See Fig 2
    Fig 3: Valve Body-to-Case Bolts
    GC0020702Courtesy of DAIMLERCHRYSLER CORP.
    1 - VALVE BODY ATTACHING BOLTS (18)
    2 - VALVE BODY
  3. Install and torque valve body-to-transaxle case bolts. See Fig 3
    Fig 4: Install Oil Filter and O-Ring
    GC0020701Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL FILTER
    2 - O-RING
  4. Install transaxle oil filter (1). See Fig 4. Inspect the o-ring (2) and replace if necessary.
    Fig 5: Oil Pan
    GC0020700Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL PAN
    2 - 1/8 INCH BEAD OF MOPAR ATF RTV (MS-GF41)
    3 - OIL FILTER
  5. Ensure the transaxle oil pan and transaxle case sealing surfaces are clean and dry. Install an 1/8" bead of Mopar® ATF RTV (MS-GF41) to the oil pan and install. See Fig 5.
    Fig 6: Oil Pan Bolts
    GC0020699Courtesy of DAIMLERCHRYSLER CORP.
    1 - OIL PAN BOLTS (USE RTV UNDER BOLT HEADS)
  6. Torque oil pan-to-transaxle case bolts to 19 N.m (165 in. lbs.). See Fig 6.
  7. Lower vehicle.
  8. Connect transmission range sensor connector.
  9. Install manual valve lever to manual shaft.
  10. Install gearshift cable to manual valve lever.
  11. Connect battery negative cable.
  12. Fill transaxle with Mopar® ATF +4 Transmission fluid. (Refer to TRANSMISSION/TRANSAXLE/AUTOMATIC - 41TE/FLUID - STANDARD PROCEDURE)