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Service Specifications

WARNING: This page is about a different car, the 2004 Dodge Pickup and 2004 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
MANUAL A/C SERVICE SPECIFICATIONS

Application Specification
Compressor Type
  5.9L Sanden SD-7
  Except 5.9L Denso 10S17
Compressor Belt Tension (1)
Refrigerant (R-134a) Capacity (2)
Oil Capacity
  Accumulator 2 ozs. (.06L)
  Compressor (3)
  Condenser 1 oz. (.03L)
  Evaporator 2 ozs. (.06L)
  System (Complete) 6 ozs. (.18L)
System Operating Pressure (4)
  High Side
    At 70°F (21°C) 150-250 psi (10.5-17.6 kg/cm2 )
    At 80°F (27°C) 200-300 psi (14.1-21.1 kg/cm2 )
    At 90°F (32°C) 250-350 psi (17.6-24.6 kg/cm2 )
    At 100°F (38°C) 290-390 psi (20.4-27.4 kg/cm2 )
    At 110°F (43°C) 350-430 psi (24.6-30.2 kg/cm2 )
  Low Side
    At 70°F (21°C) 20-30 psi (1.4-2.1 kg/cm2 )
    At 80°F (27°C) 25-35 psi (1.8-2.5 kg/cm2 )
    At 90°F (32°C) 30-40 psi (2.1-2.8 kg/cm2 )
    At 100°F (38°C) 35-45 psi (2.5-3.2 kg/cm2 )
    At 110°F (43°C) 40-50 psi (2.8-3.5 kg/cm2 )
(1) Dynamic tensioner automatically adjusts belt. Tension is okay if indicator is within marked limits on belt tensioner.
(2) The system charge capacity for this vehicle can be found on the underhood HVAC identification label.
(3) Drain and measure oil from old compressor. Drain new compressor. Refill new compressor with same amount of new refrigerant oil that was drained from old compressor.
(4) If operating pressures are lower than specification, but instrument panel vent discharge temperatures are okay, A/C system is okay.