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Fuel Tank Filler Tube: Installation

Fig 1: FILLER TUBE ASSEMBLY
GC0012979Courtesy of DAIMLERCHRYSLER CORP.
  1. Filler tube assembly.
    Fig 2: FILLER TUBE RUBBER PROFILE
    GC0013098Courtesy of DAIMLERCHRYSLER CORP.
  2. Groove in filler tube rubber is for the body sheet metal.
    Fig 3: FILLER TUBE DISCONNECTED
    GC0013087Courtesy of DAIMLERCHRYSLER CORP.
  3. Insert filler tube into the fuel tank rubber hose.
    Fig 4: RUBBER AT TANK REMOVAL
    GC0013099Courtesy of DAIMLERCHRYSLER CORP.
  4. Slide hose clamp into place and tighten.
    Fig 5: FILLER TUBE
    GC0013100Courtesy of DAIMLERCHRYSLER CORP.
  5. Hose clamp in place and tighten.
    Fig 6: FILLER TUBE MOUNTING SCREW
    GC0013095Courtesy of DAIMLERCHRYSLER CORP.
  6. Install filler tube mounting bolt.
    Fig 7: VENT LINE REMOVED
    GC0013096Courtesy of DAIMLERCHRYSLER CORP.
  7. Install Filler tube vent line.
    Fig 8: SPLASH SHIELD DR SIDE
    GC0013103Courtesy of DAIMLERCHRYSLER CORP.
  8. Install the underbody splash shield.
    Fig 9: SPLASH SHIELD
    GC0013075Courtesy of DAIMLERCHRYSLER CORP.
  9. Install the left inner splash shield.
  10. Install the left rear tire.
  11. Lower vehicle.
    Fig 10: FILLER TUBE RUBBER AT BODY OPENING
    GC0013108Courtesy of DAIMLERCHRYSLER CORP.
  12. Filler tube rubber at body opening.
  13. Pull rubber through opening and install to body. Make sure that the sheet metal is in the groove in the rubber.
    Fig 11: RETAINING WIRE STARTED
    GC0013110Courtesy of DAIMLERCHRYSLER CORP.
  14. Start the metal wire retaining wire in the groove on the inside of the filler tube rubber.
    Fig 12: RETAINING WIRE REMOVE/INSTALL
    GC0013111Courtesy of DAIMLERCHRYSLER CORP.
  15. Work wire retaining wire around the rubber.
    Fig 13: FILLER TUBE DOOR
    GC0013105Courtesy of DAIMLERCHRYSLER CORP.
  16. Wire retainer install.
  17. Connect negative battery cable.
  18. Fill fuel tank.