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Door System - Front: Door: Installation

  1. Steady door on lifting device and place door into position.
  2. Loosely install bolts attaching upper hinge to door end frame (Fig 2 ).
  3. Loosely install bolts attaching lower hinge to door end frame.
  4. Connect door harness to body wiring harness.
    Fig 1: Disengaging Clips Attaching Door Harness Wire Connector To Inner Fender Brace
    G03571621Courtesy of DAIMLERCHRYSLER CORP.
    Fig 2: Identifying Components Of Door Hinge
    G03571622Courtesy of DAIMLERCHRYSLER CORP.
  5. Ensure lock tab attaching wire connector halves together is connected.
  6. Connect positive lock slide on the side of the wire connectors.
  7. Engage clips attaching door harness wire connector to inner fender brace (Fig 1 ).
  8. Remove front wheelhouse splash shield. (Refer to FRONT WHEELHOUSE SPLASH SHIELD ).
  9. Install screws attaching door check strap to A-pillar (Figure ). (Refer to INSTALLATION  ).
  10. Check door for alignment. (Refer to GAP AND FLUSH ).
  11. Tighten hinge bolts. (Refer to INSTALLATION  ).
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