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Home >> Chevrolet >> 2016 >> Spark LS, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Engine Cooling System) >> Repair Instructions >> Radiator Replacement >> Removal Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Removal Procedure

WARNING: This page is about a different car, the 2015 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to Cooling System Draining and Filling .
  2. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  3. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  4. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  5. Disconnect the radiator inlet hose from the radiator. Refer to Radiator Inlet Hose Replacement .
  6. Disconnect the radiator overflow hose from the radiator. Refer to Radiator Overflow Hose Replacement .
  7. Disconnect the radiator outlet hose from the radiator. Refer to Radiator Outlet Hose Replacement .
  8. Remove the transaxle oil cooler hoses from the oil cooler fittings on the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection .
  9. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  10. Remove the 3 right side opening cover retainer (1) and right side opening cover (2).
    Fig 1: Front Side Air Baffle Retainers
    GM2753094Courtesy of GENERAL MOTORS COMPANY
  11. Remove the 4 left side opening cover retainer (3) and left side opening cover (4).
  12. Remove the 4 upper opening cover retainer (1) and upper opening cover (2).
    Fig 2: Upper Air Guard Retainers
    GM2753095Courtesy of GENERAL MOTORS COMPANY
  13. Disconnect the engine coolant temperature sensor (1).
    Fig 3: Engine Coolant Temperature Sensor
    GM3417078Courtesy of GENERAL MOTORS COMPANY
  14. Remove the air conditioning compressor and condenser upper pipe nut (2).
  15. Remove the air conditioning compressor and condenser under pipe nut (3).
  16. Remove the air conditioning compressor and condenser pipe from the air conditioning condenser.
  17. Remove the 2 radiator support bracket bolts (1).
    Fig 4: Radiator Support Bracket Bolts
    GM2753102Courtesy of GENERAL MOTORS COMPANY
  18. Remove the 2 radiator support brackets (2).
  19. Disconnect electrical connectors from the fan shroud.
  20. Remove the radiator and air conditioning condenser and engine coolant fan shroud from the vehicle.
  21. Unclip engine coolant fan shroud (1) from the radiator (3).
    Fig 5: Engine Coolant Fan Shroud
    GM2753100Courtesy of GENERAL MOTORS COMPANY
  22. Unclip conditioning condenser (2) from the radiator (3).
  23. Transfer parts as needed.
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