Installation Procedure
- Position the steering gear (4) on the vehicle.
- Install the NEW steering gear bolts (3), washers (2) and nuts (1).
- Tighten the steering gear bolts (3) to 100 N.m (74 lb ft) + (90-105 degrees).
- Install the stabilizer shaft. Refer to Stabilizer Shaft Replacement .
- Install all drivetrain and front suspension frame bolts. Refer to Drivetrain and Front Suspension Frame Replacement (Long Cradle) , Drivetrain and Front Suspension Frame Replacement (Short Cradle) .
- Connect the power steering gear inlet and outlet hoses (2,3) and NEW seals (4) to the steering gear.
- Tighten the power steering gear inlet and outlet hose bolt (1) to 11 N.m (97 lb in).
- Secure the power steering gear outlet hose (3) to the steering gear using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear outlet hose bracket bolt (1) to 9 N.m (80 lb in).
- Secure the power steering gear inlet hose (3) to the vehicle frame using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear inlet hose bracket bolt (1) to 9 N.m (80 lb in).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Install the rear transmission mount bracket through bolt. Refer to Transmission Mount Bracket Replacement - Rear (AWD) , Transmission Mount Bracket Replacement - Rear (FWD) .
- Connect the exhaust isolators to the drivetrain and front suspension frame. Refer to Exhaust Front Pipe Replacement (LUV) , Exhaust Front Pipe Replacement .
- Connect the stabilizer shaft links to the stabilizer shaft. Refer to Stabilizer Shaft Link Replacement .
- Connect the steering linkage outer tie rods to the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement .
- Install the intermediate steering shaft upper seal. Refer to Intermediate Steering Shaft Upper Seal Replacement .
- Connect the intermediate steering shaft to the steering gear. Refer to Intermediate Steering Shaft Replacement (N40) .
- Fill and bleed the power steering system. Refer to Power Steering System Bleeding .
CAUTION:
Refer to Fastener Caution .
CAUTION:
This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.