LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2012 >> Traverse LS, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 393 (Engine Cooling System) >> Diagnostic Information and Procedures >> Pressure Cap Testing >> Pressure Cap Testing
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Pressure Cap Testing

WARNING: This page is about a different car, the 2016 GMC Acadia, 2016 Chevrolet Traverse, and 2016 Buick Enclave. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION:

    To avoid being burned, do not remove the radiator cap or surge tank cap while the engine is hot. The cooling system will release scalding fluid and steam under pressure if radiator cap or surge tank cap is removed while the engine and radiator are still hot.

  1. Remove the pressure cap.
  2. Wash the pressure cap sealing surface with water.
  3. Fig 1: Identifying Pressure Cap Tester
    GM850101Courtesy of GENERAL MOTORS COMPANY
    IMPORTANT:

    Lubricate J-42401 and pressure cap o-rings with coolant and press cap to seat o-ring on J-42401 before turning to engage threads.

  4. Use the J 24460-01  cooling system pressure tester (1) with J 42401  radiator cap/surge tank test adapter (2) in order to test the pressure cap.
  5. Test the pressure cap for the following conditions:
    • Pressure release when the J 24460-01  cooling system pressure tester exceeds the pressure rating of the pressure cap.
    • Maintain the rated pressure for at least 10 seconds.

      Note the rate of pressure loss.

  6. Replace the pressure cap under the following conditions:
    • The pressure cap does not release pressure which exceeds the rated pressure of the cap.
    • The pressure cap does not hold the rated pressure.