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Home >> Chevrolet >> 2005 >> Chevy Express G3500, Van Passenger Extended >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 4.8L, 5.3L, And 6.0L - Introduction >> Repair Instructions >> Exhaust Gas Recirculation (EGR) Valve Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

    Fig 1: View Of EGR Valve
    GM260097Courtesy of GENERAL MOTORS CORP.
  1. Install the new flange gasket
  2. Install the EGR valve.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the valve to flange fasteners.

    Tighten: 

    • Tighten the fasteners the first time to 10 N.m (89 lb in) each.
    • Tighten the fasteners a final time to 25 N.m (18 lb ft) each.

  4. Connect the electrical connector.
  5. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
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