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Home >> Chevrolet >> 2004 >> Optra Base, Standard >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Pump Hoses and Pipes Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

    Fig 1: View Of Radiator Clips And Bolts
    GM1290085Courtesy of GENERAL MOTORS CORP.
  1. Route the pressure line from the power steering pump to the power steering gear.
    2. CAUTION: Refer to Vehicle Lifting Caution in Cautions and Notices.
  2. Raise and suitably support the vehicle.
  3. Route the return line from the fluid reservoir to the power steering gear.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the 2 bolts on the radiator.

    Tighten:  Tighten the 2 bolts to 8 N.m (71 lb in)  .

    5. Fig 2: View Of Return Pipe Clip And Bolt
    GM1290084Courtesy of GENERAL MOTORS CORP.
  5. Install the return line into the clip on the crossmember.

    Tighten:  Tighten the return clip bolt to 8 N.m (71 lb in)  .

    6. Fig 3: View Of Power Steering Gear And Pipes
    GM1290083Courtesy of GENERAL MOTORS CORP.
  6. Connect the return line to the power steering gear outlet.

    Tighten:  Tighten the return line to 28 N.m (21 lb ft)  .

  7. Connect the pressure line to the power steering gear inlet.

    Tighten:  Tighten the pressure line fittings to 28 N.m (21 lb ft)  .

    8. Fig 4: Locating Retaining Clip Bolt
    GM1290081Courtesy of GENERAL MOTORS CORP.
  8. Lower the vehicle.
  9. Secure the pressure line with the retaining clip located above the alternator.

    Tighten:  Tighten the pressure line retaining clip bolt to 8 N.m (71 lb in)  .

    10. Fig 5: View Of Reservoir, Hoses And Clamps
    GM1290080Courtesy of GENERAL MOTORS CORP.
  10. Connect the return and supply line to the fluid reservoir.
    11. Fig 6: View Of High-Pressure Fitting And Power Steering Pump Supply House
    GM1290079Courtesy of GENERAL MOTORS CORP.
  11. Connect the pressure line pipe and the supply line hose to the outlet and inlet connections on the power steering pump.

    Tighten:  Tighten the pressure line fitting to 28 N.m (21 lb ft)  .

    12. NOTE: Refer to Power Steering Required Fluid Notice in Cautions and Notices.
  12. Fill the fluid reservoir with power steering fluid.
  13. Inspect for leaks. If there are leaks, correct the cause of the leaks and bleed the system. Refer to Power Steering System Bleeding .
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