LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> External Pages >> Different car >> Section 54 (Disc Brake System) >> Repair Instructions >> Brake Caliper Replacement - Front >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

WARNING: This page is about a different car, the 2004 Pontiac Grand Am and 2004 Oldsmobile Alero. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the caliper bolts with GM P/N 18010908 high temperature silicone brake lubricant or equivalent. Do not lubricate the threads.
    2. Fig 1: View Of Upper Caliper Bolt - Rear
    GM176946Courtesy of GENERAL MOTORS CORP.
  2. Install the caliper (3) to the caliper bracket (1).
    3. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the caliper mounting bolts (2) to the caliper bracket (1).

    Tighten:  Tighten the 2 caliper mounting bolts to 31 N.m (23 lb ft).

    4. Fig 2: Identifying Brake Hose & Components
    GM176035Courtesy of GENERAL MOTORS CORP.
  4. Install the brake hose bolt (1) with new gaskets (3) to the brake hose inlet fitting (2).
  5. Install the brake hose with the brake hose bolt (1) to the brake caliper.

    Tighten:  Tighten the inlet fitting bolt to 50 N.m (37 lb ft).

  6. Remove the 2 hand tightened wheel lug nuts retaining the rotor to the hub.
  7. Install the wheel and tire assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  8. Lower the vehicle.
  9. Fill the master cylinder to the proper level with clean brake fluid. Refer to Master Cylinder Reservoir Filling .
  10. Bleed the entire brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) .
  11. Inspect the hydraulic brake system for leaks.
scientia non olet · About LEMON Manuals