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Home >> Chevrolet >> 2004 >> Chevy Express H1500, Van Cargo >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Pulley Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

  1. Place the power steering pump pulley on the end of the power steering pump shaft.
  2. Install the power steering pump pulley using J 25033-C  . See Special Tools and Equipment .
    Fig 1: View Of Power Steering Pump Pulley Installer
    GM643361Courtesy of GENERAL MOTORS CORP.
  3. Fig 2: Checking Power Steering Pump Pulley Installed Depth
    GM245012Courtesy of GENERAL MOTORS CORP.
  4. Ensure that the power steering pump pulley is flush against the power steering pump shaft (2), with an allowable variance of 0.25 mm (0.010 in).
  5. Install the drive belt. Refer to Drive Belt Replacement in Engine Mechanical 4.3L or Drive Belt Replacement - Accessory or Drive Belt Replacement - Air Conditioning in Engine Mechanical 4.8L, 5.3L, and 6.0L.
  6. Install the upper fan shroud. Refer to Fan Shroud Replacement in Engine Cooling.