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Home >> Chevrolet >> 2004 >> Chevy Express H1500, Van Cargo >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery, Charging System And Starting System >> Repair Instructions >> Battery Positive Cable Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

  1. Install the cable to the vehicle.

    Ensure the cable is routed correctly and installed in the retainer clips.

  2. Fig 1: Disconnected Positive Lead To Generator
    GM1202784Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Connect the positive lead to the generator.

    Tighten:  Tighten the generator output (BAT) nut to 18 N.m (13 lb ft).

  4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Fig 2: Disconnected Positive Lead To Starter Solenoid
    GM1202783Courtesy of GENERAL MOTORS CORP.
  6. Install the positive lead to the starter solenoid.

    Tighten:  Tighten the positive lead to starter solenoid to 10 N.m (89 lb in).

  7. Lower the vehicle.
  8. Fig 3: Disconnected Battery Positive Cable From Battery
    GM1202780Courtesy of GENERAL MOTORS CORP.
  9. If equipped with the 4.8L, 5.3L or 6.0L engine, install the positive lead to the junction block.

    Tighten:  Tighten the junction block nut to 10 N.m (89 lb in).

  10. Connect the battery positive cable to the battery.

    Tighten:  Tighten the battery terminals to 17 N.m (13 lb ft).

  11. Connect the battery negative cable to the battery. Refer to Battery Negative Cable Disconnect/Connect Procedure .
  12. Fig 4: Moving Coolant Recovery Reservoir Or Surge Tank
    GM71685Courtesy of GENERAL MOTORS CORP.
  13. Install the coolant recovery reservoir or surge tank and the bolt.

    Tighten:  Tighten the coolant recovery reservoir or surge tank bolt to 11 N.m (97 lb in).