October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.
Engine Mechanical Unit Repair Expand All (for easy ctrl-f) Collapse All Specifications Component Locator Repair Instructions Draining Fluids and Oil Filter Removal Crankshaft Balancer Removal Engine Flywheel Removal Drive Belt Tensioner Removal (B Van, N Car, U Van) Drive Belt Tensioner Removal (W Car) Oil Level Indicator and Tube Removal Oil Cooler Removal (U Van, B Van) Oil Filter Adapter Removal Air Injection Check Valve Removal Valve Rocker Arm Cover Removal - Left Valve Rocker Arm Cover Removal - Right Intake Manifold Removal - Upper Intake Manifold Removal - Lower Exhaust Manifold Removal - Left Exhaust Manifold Removal - Right Engine Mount Support and Strut Bracket Removal (N Car) Engine Mount Strut and Air Conditioning Compressor Bracket Removal (B Van, U Van, W Car) Engine Mount Strut and Engine Lift Bracket Removal (B Van, U Van, W Car) Engine Lift Bracket and Generator Bracket Removal (N Car) Engine Lift Bracket and Generator Bracket Removal (W Car) Engine Lift Bracket and Generator Bracket Removal (B Van, U Van) Water Outlet Removal Valve Rocker Arm and Push Rod Removal Valve Lifter Removal Water Pump Removal Cylinder Head Removal - Left Cylinder Head Removal - Right Oil Pan Removal Oil Pump Removal Oil Pump Drive Removal Crankshaft Front Oil Seal Removal Engine Front Cover Removal (W Car, B Van, U Van) Engine Front Cover Removal (N Car) Timing Chain and Sprockets Removal Camshaft Removal Piston, Connecting Rod, and Bearing Removal Crankshaft Rear Oil Seal Removal Crankshaft and Bearings Removal Camshaft Bearing Removal Engine Block Disassemble Engine Block Cleaning and Inspection Cylinder Boring and Honing Engine Block Assemble Crankshaft and Bearings Cleaning and Inspection Crankshaft Balancer Cleaning and Inspection Engine Flywheel Cleaning and Inspection Piston and Connecting Rod Disassemble Piston, Connecting Rod, and Bearings Cleaning and Inspection Piston and Connecting Rod Assemble Camshaft and Bearings Cleaning and Inspection Timing Chain and Sprockets Cleaning and Inspection Valve Lifters Cleaning and Inspection Valve Rocker Arm and Push Rods Cleaning and Inspection Cylinder Head Disassemble Cylinder Head Cleaning and Inspection Valve Guide Reaming/Valve and Seat Grinding Cylinder Head Assemble Oil Pump Disassemble Oil Pump Cleaning and Inspection Oil Pump Assemble Engine Front Cover Cleaning and Inspection Valve Rocker Arm Cover Cleaning and Inspection Oil Pan Cleaning and Inspection Intake Manifold Cleaning and Inspection - Lower Intake Manifold Cleaning and Inspection - Upper Exhaust Manifold Cleaning and Inspection Water Pump Cleaning and Inspection Thread Repair Service Prior to Assembly Camshaft Bearing Installation Crankshaft and Bearings Installation Crankshaft Rear Oil Seal Installation Piston, Connecting Rod, and Bearing Installation Camshaft Installation Timing Chain and Sprockets Installation Engine Front Cover Installation (N Car) Engine Front Cover Installation (W Car, B Van, U Van) Crankshaft Front Oil Seal Installation Oil Pump Drive Installation Oil Pump Installation Oil Pan Installation Cylinder Head Installation - Left Cylinder Head Installation - Right Water Pump Installation Valve Lifter Installation Valve Rocker Arm and Push Rod Installation Water Outlet Installation Engine Lift Bracket and Generator Bracket Installation (N Car) Engine Lift Bracket and Generator Bracket Installation (W Car) Engine Lift Bracket and Generator Bracket Installation (B Van, U Van) Engine Mount Strut and Engine Lift Bracket Installation (B Van, U Van, W Car) Engine Mount Strut and Air Conditioning Compressor Bracket Installation (B Van, U Van, W Car) Engine Mount Support and Strut Bracket Installation (N Car) Exhaust Manifold Installation - Left Exhaust Manifold Installation - Right Intake Manifold Installation - Lower Intake Manifold Installation - Upper Valve Rocker Arm Cover Installation - Right Valve Rocker Arm Cover Installation - Left Air Injection Check Valve Installation Oil Filter Adapter Installation Oil Cooler Installation Oil Level Indicator and Tube Installation Drive Belt Tensioner Installation (B Van, N Car, U Van) Drive Belt Tensioner Installation (W Car) Engine Flywheel Installation Crankshaft Balancer Installation Description and Operation Special Tools and Equipment