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Home >> Chevrolet >> 2002 >> Prizm Base, Standard >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Gear Outlet Pipe Replacement >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
NOTE: The inlet and outlet hoses must not be twisted during installation. Do not bend or distort the inlet or outlet hoses to make installation easier. Failure to follow these procedures could result in component damage.
  1. Install the power steering gear outlet pipe (2) to the steering gear (7).
    Fig 1: Installing Power Steering Gear Outlet Pipe To Steering Gear
    G01710713Courtesy of GENERAL MOTORS CORP.

    Tighten 

    Tighten the pipe fitting to 13 N.m (9 lb ft).

  2. Install the hose portion of the power steering gear outlet pipe (2) to the intermediate outlet pipe (14). Secure with the hose clamp.
    NOTE: When adding fluid or making a complete fluid change, always use the proper power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks.
  3. Fill the power steering fluid reservoir. Refer to Checking and Adding Power Steering Fluid .
    NOTE: If the power steering system has been serviced, an accurate fluid level reading cannot be obtained unless air is bled from the steering system. The air in the fluid may cause pump cavitation noise and may cause pump damage over a period of time.
  4. Bleed the power steering system. Refer to Bleeding the Power Steering System .