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Home >> Chevrolet >> 2002 >> Prizm Base, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - System & Component Testing >> Emission Systems & Sub-Systems >> Fuel Evaporation >> Fuel Tank Pressure Sensor Diagnosis
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Fuel Tank Pressure Sensor Diagnosis

  1. Disconnect the electrical connector from the Fuel Tank Pressure (FTP) sensor.
  2. Turn ON the ignition, with the engine OFF.
  3. Measure the voltage between the 5-volt reference circuit and the sensor ground circuit with a DMM. The DMM should read 5.0 volts. See Fig 1 .
  4. If the measured voltage is not 5.0 volts for both tests, inspect for the following conditions:
    • An open or a high resistance in the 5-volt reference circuit of the FTP sensor.
    • An open or high resistance in the ground circuit of the FTP sensor.
  5. Measure the voltage from the input circuit of the FTP sensor to ground with the DMM. The DMM should read 4.5-5.5 volts.
  6. If the measured voltage is not 4.5-5.5 volts inspect for the following conditions:
    • An open or high resistance in the input circuit of the FTP sensor.
    • A short in the input circuit of the FTP sensor.
  7. Turn OFF the ignition.
  8. Connect the electrical connector to the FTP sensor.
  9. Disconnect the vacuum hose to the FTP sensor.
  10. Connect a hand held vacuum/pressure pump to the FTP sensor.
  11. Select the DC scale on the DMM.
  12. Connect one lead to the input circuit at C221 of the FTP sensor, and connect the other lead to ground. C221 is a 10-pin connector located behind the left front kick panel. It contains only the 3 wires for the FTP sensor.
  13. Measure the output voltage under the following conditions:
    • Apply a vacuum of 0.59 in. Hg to the FTP sensor with a hand vacuum pump. Voltage should measure 1.3-2.1 volts.
    • Release the vacuum from the FTP sensor. Voltage should measure 3.0-3.6 volts.
    • Apply a pressure of 0.22 psi to the FTP sensor. Voltage should measure 4.2-4.8 volts.
  14. Replace the FTP sensor if the measured voltage is not within the test values listed above.
  15. Connect the vacuum hose to the FTP sensor.
Fig 1: Identifying Fuel Tank Pressure (FTP) Harness Connector Terminals
G00120975Courtesy of GENERAL MOTORS CORP.