Installation Procedure
- Drive Motor Power Inverter Module (4)» Install
- Drive Motor Power Inverter Module Bracket (3)» Install
- Drive Motor Power Inverter Module Bracket Nut (2)» Install and tighten 22 N.m (16 lb ft)CAUTION: Refer to Fastener Caution
- Drive Motor Power Inverter Module Bracket Bolt» Install and tighten [2x] 22 N.m (16 lb ft)
- Drive Motor Power Inverter Module Connector (1)» Connect
- Drive Motor Power Inverter Module Connector (2)» Connect
- Ground terminal (4)» Install [2x]
- Ground Terminal Bolt (3)» Install and tighten [2x] 9 N.m (80 lb in)
- Drive Motor Power Inverter Module 3-Phase Cable (3)» Install
- Cable Retainer Nut (1)» Install and tightenNOTE: Critical high voltage fastener. Perform second torque verification check following re-assembly.
- First Pass: 9 N.m (80 lb in)
- Final Pass: 9 N.m (80 lb in)
- Protective Terminal Cover (2)» Install
- Drive Motor Power Inverter Module Connector (4)» Connect
- High Voltage Terminal Bolt (1)» Hand tighten [6x]
NOTE: Critical high voltage fastener. Perform second torque verification check following re-assembly.
- High Voltage Terminal Bolt (1)» Tighten [6x]
- First Pass: 9 N.m (80 lb in)
- Final Pass: 9 N.m (80 lb in)
- High Voltage Cable Connector Cover Seal (3)» Install [2x]
- High Voltage Cable Connector Cover (2)» Install [2x]
- High Voltage Cable Connector Cover Bolt (1)» Install and tighten [4x]NOTE: Critical high voltage fastener. Perform second torque verification check following re-assembly.
- First Pass: 9 N.m (80 lb in)
- Final Pass: 9 N.m (80 lb in)
- Drive Motor Power Inverter Module Cooling Inlet Hose (3)» Install - Drive Motor Power Inverter Module Cooling Inlet Hose Replacement (Drive Motor Power Inverter Module to Heater Inlet Pipe Connector)Drive Motor Power Inverter Module Cooling Inlet Hose Replacement (Heater Inlet Pipe Connector Auxiliary Air Conditioning Evaporator Intermediate Tube to Heater Inlet Pipe Connector)
- Drive Motor Generator Control Module Cooling Outlet Hose (3)» Install - Drive Motor Generator Control Module Cooling Outlet Hose Replacement
- Front End Sheet Metal Cross Brace (1)» Install - Front End Sheet Metal Cross Brace Replacement
- Enable the high voltage system. Refer to High Voltage Enabling
- Reprogram the drive motor power inverter module, refer to Control Module References