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Home >> Buick >> 2016 >> Encore Base, AWD >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Steering Gear Replacement (N40 With MNK) >> Installation Procedure
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Installation Procedure

    Fig 1: Steering Gear And Mounting Bolts
    GM2813354Courtesy of GENERAL MOTORS COMPANY
  1. Position the steering gear (4) on the drivetrain and front suspension frame.
    2. CAUTION:

    This vehicle is equipped with torque-to-yield or single use fasteners. Install a NEW torque-to-yield or single use fastener when installing this component. Failure to replace the torque-to-yield or single use fastener could cause damage to the vehicle or component.

    NOTE:

    Start ALL fasteners by hand before tightening.

  2. Install the steering gear bolts (3), washers (2) and nuts (1).

    Use NEW bolts.

    3. CAUTION:

    Refer to Fastener Caution .

  3. Tighten the NEW steering gear bolts (3).

    Tighten

    1. Tighten the bolts a first pass to 100 N.m (74 lb ft).
    2. Tighten the bolts a final pass an additional (90-105 degrees).
  4. Install the front stabilizer shaft on the drivetrain and front suspension frame. Stabilizer Shaft Replacement
  5. Raise the rear of the drivetrain and front suspension frame.
  6. Install all drivetrain and front suspension frame bolts. Drivetrain and Front Suspension Frame Replacement (Long Cradle)Drivetrain and Front Suspension Frame Replacement (Short Cradle)Drivetrain and Front Suspension Frame Replacement (Long Cradle - V5O)
  7. Remove the adjustable stands from underneath the vehicle.
    8. Fig 2: Power Steering Gear Inlet And Outlet Hoses
    GM2808015Courtesy of GENERAL MOTORS COMPANY
  8. Install the power steering gear inlet hose seals (4), power steering gear outlet hose (3) and power steering gear inlet hose (2) in the steering gear.

    Use NEW seals.

  9. Install the power steering gear inlet and outlet hose bolt (1) and tighten to 11 N.m (97 lb in).
    10. Fig 3: Power Steering Gear Outlet Hose Bracket
    GM2809970Courtesy of GENERAL MOTORS COMPANY
  10. Secure the power steering gear outlet hose (3) to the steering gear using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
  11. Tighten the power steering gear outlet hose bracket bolt (1) to 9 N.m (80 lb in).
    12. Fig 4: Power Steering Gear Inlet Hose And Bracket
    GM2808014Courtesy of GENERAL MOTORS COMPANY
  12. Secure the power steering gear inlet hose (3) to the vehicle frame using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
  13. Tighten the power steering gear inlet hose bracket bolt (1) to 9 N.m (80 lb in).
  14. Rear Transmission Mount Through Bolt - Install - Transmission Mount Bracket Replacement - Rear (All Wheel Drive)Transmission Mount Bracket Replacement - Rear (Front Wheel Drive)
  15. Exhaust Isolator@Drivetrain and Front Suspension Frame - Install - Exhaust Front Pipe Replacement (LUV)Exhaust Front Pipe Replacement (LE2)
  16. Front Lower Control Arm@Steering Knuckle - Install [2x] - Lower Control Arm Replacement .
  17. Front Stabilizer Shaft Link@Front Stabilizer Shaft - Install [2x] - Stabilizer Shaft Link Replacement
  18. Steering Linkage Outer Tie Rod@Steering Knuckle - Install [2x] - Steering Linkage Outer Tie Rod Replacement 
  19. Install the front tire and wheel assemblies. Tire and Wheel Removal and Installation
  20. Intermediate Steering Shaft@Steering Gear - Install - Intermediate Steering Shaft Replacement (N40)
  21. Fill and bleed the power steering system. Power Steering System Bleeding 
  22. Measure and adjust wheel alignment. Wheel Alignment Measurement
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