61 13... Special tools for wiring harness repairs

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Repair range, vehicle electrical system: 

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

Fig 1: Identifying Special Tools Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 0 400 (MINI N12/N14)
• Special tool 61 1 100 (engine)

Handling: 

• Notes for OPENING CONTACTS AND LOCKS  of different plug contact systems.
  Fig 2: Identifying Special Tools Kit

  Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Wire stripper MultiStrip10*

Handling: 

• CUTTING CABLES TO LENGTH AND STRIP INSULATION 
  Fig 3: Identifying Wire Stripper

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. Crimping head (CRIMPING MQS CONTACTS) 
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
     Fig 4: Identifying Crimping Stop Parts (Small Contacts) And Butt Connectors

     Courtesy of BMW OF NORTH AMERICA, INC.
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set SLK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)
• Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Handling: 

Fig 5: Identifying Crimping Stop Parts (Large Contacts) And Butt Connectors

Courtesy of BMW OF NORTH AMERICA, INC.