LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> BMW >> 2003 >> 760Li >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Steering And Wheel Alignment - Repair >> 13 Steering Gear With Servo Unit >> 32 13... Fitting Repair Kit For FCD Coupling
October 30: LEMON manuals on a temporary server, it is slow and having issues, download the manuals you need! Later in November we will switch back to the fast server.

32 13... Fitting Repair Kit For FCD Coupling

NOTE:

For Special Tool identification, see STEERING AND WHEEL ALIGNMENT - SPECIAL TOOLS .

Special Tools Required: 

Remove FCD coupling. Refer to 32 13... NOTES ON REMOVING/INSTALLING FCD CLUTCHES .

Only following parts can be replaced on coupling head:

IMPORTANT: Support ring and O-ring must not be mixed up! Always fit repair kit for FCD coupling completely.
Fig 1: FCD Coupling Dirt Seal, Support Ring And O-Ring
G03292459Courtesy of BMW OF NORTH AMERICA, INC.

Press in special tool 32 1 023 as far as it will go in connecting piece on hydraulic steering gear. Then pull out again.

Fig 2: Special Tool (32 1 023) And Installation Direction
G03292460Courtesy of BMW OF NORTH AMERICA, INC.

Remove spring ring (1) from special tool 32 1 023.

Fig 3: Spring Ring And Special Tool (32 1 023)
G03292461Courtesy of BMW OF NORTH AMERICA, INC.

Lay new spring ring (1) in special tool 32 1 021.

Using special tool 32 1 022, press spring ring (1) into connection. In so doing, press through special tool as far as it will go.

Installation: 

Bore hole in special tool 32 1 021 is conical. Special tool must rest with stepped side securely on connection of hydraulic steering gear.

Fig 4: Spring Ring, Special Tools (32 1 022), (32 1 021) And Installation Direction
G03292462Courtesy of BMW OF NORTH AMERICA, INC.