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Home >> Volkswagen >> 2007 >> New Beetle (1C1) L5-2.5L (BPR) >> Repair and Diagnosis >> Powertrain Management >> Emission Control Systems >> Air Injection >> Service and Repair >> Removal and Replacement
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Removal and Replacement






Secondary Air Injection Assembly Overview





1 Bolt, 10 Nm

2 Connecting Pipe

Observe the tightening sequence, refer to => [ Connecting Pipe- Tightening Sequence ].

3 Connector

For the Secondary Air Injection (AIR) solenoid valve (N112).

4 Secondary Air Injection (AIR) Solenoid Valve (N112).

Do not disassemble.

Checking, refer to => [ Secondary Air Injection Solenoid Valve, Checking ] Testing and Inspection.

5 Pressure Pipe

Ensure the pipe is securely seated.

To disengage, squeeze together the securing ring.

6 Bracket

7 Gasket

8 Bolt, 10 Nm

9 Pressure Pipe

For the AIR pump.

Ensure the pipe is securely seated.

To disengage, squeeze together the securing ring.

10 Rubber Bushing

Is removed and installed together with the AIR pump motor - item 11 - and bracket - item 12 -.

11 Secondary Air Injection (AIR) Pump Motor (V101 )

Is removed and installed together with the rubber bushing - item 10 - and bracket - item 12 -.

Removal and installation, refer to => [ Secondary Air Injection Pump Motor ] Service and Repair.

12 Bracket

For the AIR pump motor.

For the double signal horn.

Is removed and installed together with the AIR pump motor - item 11 - and rubber bushing - item 10 -.

13 Nut, 25 Nm

14 Nut, 10 Nm

15 Bolt, 10 Nm

16 Intake Pipe

Ensure the pipe is securely seated.

To disengage, squeeze together the securing ring.

17 Intake Manifold

Connecting Pipe- Tightening Sequence





- Replace all seals for the connecting pipe - A -.

- Install all bolts hand tight only.

- Tighten the bolts - 1 - first, then bolt - 2 - and then bolt - 3 - to 10 Nm.