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Tie Rod Length, Checking And Adjusting

Special tools and workshop equipment required 

-- Check left tie rod for dimension "a" and adjust if necessary.

Fig 1: Identifying Tie Rod Dimension
GWWV48-1031Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Dimension -a- = 392 ± 1 mm

Also check new tie rods for dimension "a" before installing and adjust if necessary.

The total toe must be checked on the alignment rack and adjusted if necessary.

Boot, Mounting 

-- Check the boot for wear (slits, cracks) and check the sealing surfaces of the boot for dirt.

-- Install the boot. Turn the tie rod so that the tie rod ball joint shank is in the installation position.

Fig 2: Identifying Hose Clip Pliers V.A.G 1275A
GWWS48-0059Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tension the clamp using : VAG1275A  .

Only use original clamps.

Take care not to twist the boot when installing it.