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Spring, Removing And Installing: Installing

Install in the reverse order of removal while noting the following:

Attachments, installation position

-- Insert the washer -2- in the strut mount -1- so that the washer is seated under the hooks from the strut mount.

GWWN40-11243Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pay attention that the tab -arrow- is seated in the cut-out of the washer -2-.

-- Press the stop buffer -1- in the strut mount -2-.

GWWN40-11244Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pay attention that the stop buffer -1- completely contacts the strut mount -2- -arrow-.

-- Insert the protective cover -1- in the deep-groove ball bearing -2-.

GWWN40-11245Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pay attention that the protective cover -1- is correctly engaged -arrows-.

Continuation for all vehicles 

-- Place the spring support -3- in the shock absorber -2-.

GWWN40-11236Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the spring -1- with the Spring Compressor Kit - Spring Tensioner: V.A.G 1752/1  on the lower spring support -3-.

-- End of spring coil -arrow B- must rest against stop -arrow A-.

CAUTION:

There can be noises from an uneven assembly of the strut mount to the deep-groove ball bearing.

- Pay attention to the installation position of the strut mount to the deep-groove ball bearing when assembling.

-- Position the deep-groove ball bearing -2- on the spring -3-.

GWWN40-11238Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Align the strut mount -1- to the deep-groove ball bearing -2-.

Conditions

-- Make sure that the washer -4- is seated correctly.

-- Tighten the nut -4- on the piston rod -6-. At the same time counterhold on the piston rod using the tools as shown.

GWWN42-11017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Shock Absorber Set - Extension: T10001/8 
  2. Commercially Available Ratchet
  3. Torque Wrench, 40-200Nm: V.A.G 1332A 
  4. Nut
  5. Strut Mount
  6. Piston Rod
  7. Shock Absorber Set - Socket: T10001/5 
  8. Torque Wrench 1332 Insert - Ring Wrench - 21mm: V.A.G 1332/7 

-- Relieve the tension on the Spring Compressor Kit - Spring Tensioner: V.A.G 1752/1  and remove it from the spring.

-- Remove the suspension strut from the Spring Compressor Kit - Strut Clamping Block: V.A.G 1752/20  .