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Oil Cooler, Removing And Installing: Removing

WARNING: This page is about a different car, the 2017 Volkswagen Touareg, 2016 Volkswagen Touareg, and 2015 Volkswagen Touareg. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

  • Route lines of all types (for example for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.
  • To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

-- Remove the front noise insulation. Refer to OVERVIEW - NOISE INSULATION .

-- Remove the front bumper. Refer to BUMPER COVER, REMOVING AND INSTALLING .

-- Remove the impact member. Refer to OVERVIEW - IMPACT MEMBER .

-- Clamp off the suction hose and return hose using the Hose Clamps - Up To 25mm: 3094  -1-.

Fig 1: Identifying Hose Clamp Knobs -1-
GWWN48-10615Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the hose clamps -1- and move them to the side.

Fig 2: Identifying Tabs -Arrows- On Bracket -2-, Bolt -Arrow- And Hose Clamps -1-
GWWN48-10616Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the intake hose and return hose from the oil cooler.

-- Remove the bolt -arrow- for the oil cooler bracket -2- and remove the bracket.

-- Remove the upper cooler module bolts -arrow- on both sides.

Fig 3: Identifying Bolt
GWWN19-10547Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower left cooler module bolts -A-.

Fig 4: Folding Up Air Guide On Left And Right -Arrow- To Remove Screws -A- (25 Nm)
GWWN19-10545Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Slide the oil cooler -1- to the left in the direction of -arrow- out of the retainers -arrows-.

Fig 5: Sliding Oil Cooler -1- To Left -In Direction Of Arrow- Out Of Retainers -Arrows-
GWWN48-10617Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Press the cooler module toward the rear while turning the oil cooler so that it can be removed forward through the guide -arrow-.

Fig 6: Identifying Oil Cooler Module And Guide -Arrow-
GWWN48-10618Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.