Fuel Injectors, Removing And Installing: Installing

WARNING: This page is about a different variant/trim than selected.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Clean the fuel injector holes in the cylinder head thoroughly with the :T10133/4 .

-- Replace the O-ring, the support washer, the spring element and the combustion chamber seal. Refer to FUEL INJECTOR SEALS, REPLACING .

-- Coat the O-ring between the fuel injector and the fuel rail lightly with clean engine oil.

NOTE:

Sealing ring -Item 4- 4 must also be replaced at fuel injectors for cylinders 1, 3 and 5.

Do not oil or grease the combustion chamber sealing ring (Teflon^® ) on the fuel injector.

-- Press fuel injector by hand into cylinder head as far as stop. Do not press on the spring element at the same time.

CAUTION:

Do not pull the fuel injectors into their seats over the fuel rail threaded connection. This will damage the spring element.

-- Make sure the fuel injectors are installed securely in the cylinder head.

Fuel Injectors for Cylinders 1, 3 and 5

-- Install the intake manifold lower section and fuel rail. Refer to INTAKE MANIFOLD LOWER SECTION WITH FUEL RAIL, REMOVING AND INSTALLING .

Fuel Injectors for Cylinders 2, 4 and 6

-- Install the fuel rail. Refer to INTAKE MANIFOLD LOWER SECTION WITH FUEL RAIL, REMOVING AND INSTALLING .

Continued for All Cylinders

-- Check the spring elements. They must not be pressed >>flat<< -arrows-.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the intake manifold upper section. Refer to INTAKE MANIFOLD UPPER SECTION, REMOVING AND INSTALLING .

-- Vehicles from 06/2013: delete the fuel injector adaptation values using the Vehicle Diagnostic Tester; Guided Functions ; delete fuel injector adaptation values .