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Selector Mechanism, Disassembling And Assembling: Assembling

GWWN34-10865Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
CAUTION:

The lower side of the spring -arrow 1 - can spring down uncontrolled from the selector bracket shoulder during subsequent handling.

-- Push the lower end carefully from the selector bracket shoulder.

The spring sides then twist "diagonally" with a loud noise.

-- Release the tension on the ends -A- and -B- by turning both ends to the right.

GWWN34-10923Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the shift lever guide into the shift housing.

GWWN34-10925Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Turn the shift lever guide in direction of -arrow 2- until the ball stud -A- is above the opening in the shift housing.

-- Place the shift housing with the shift lever guide into the larger cavity -arrow- in the Press Piece - Block :T10083  .

GWWN34-10869Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The selector shaft must be removed in order to insert the shifter housing with the selector shaft guide into the Pressing Support.

NOTE:

The selector bracket is only partially shown to provide a better illustration.

-- Insert the end -A- of the pressure spring into the guide from the top.

-- Pull the spring end -B- downward and insert it next to the guide (toward the ball head).

-- Carefully remove the shift housing and shift lever guide from the Press Piece - Block :T10083  .

-- Move the selector bracket all the way to the rear opposite mounting holes for shift and selector cable -arrow 1-.

GWWN34-10867Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Grease the ball stud.

-- Press the ball stud into the selector bracket -arrow 2-.

-- Place the shift housing with the shift lever guide into the larger cavity -arrow- in the Press Piece - Block :T10083  .

GWWN34-10869Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pry the upper end -A- of the pressure spring over the pin on the selector bracket.

-- Grease the bearing shell and the shift lever guide bearing.

-- Press the bearing shell all the way onto the shift lever guide bearing.

-- Remove the shift housing from the Press Piece - Block :T10083  .

-- Insert the bottom end -C- of the pressure spring into the guide.

-- Pry the upper end -A- of the pressure spring over the pin on the selector bracket.

-- Push the bearing shell into the shift housing -arrows-.

-- If equipped install the shift lever in the shift housing.

-- Secure the shift cable and selector cable on the shift housing with lock washers -2- and -3-.

GWWA34-10695Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the shift cable -1- on the gearshift lever and selector cable -4- on the selector lever inside the shift housing.

GWWN34-11849Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install a new seal -item  OVERVIEW - GEARSHIFT LEVER AND GEARSHIFT HOUSING- on the base plate.

CAUTION:

There is a danger of causing damage to the gearshift housing and base plate.

Tension the gearshift housing only slightly.

-- Bend the tabs -arrow- back over all around the base plate to secure it (only the tabs on the left side of the base plate are shown in the illustration).

NOTE:

If only one Over-Center Spring Assembly Tool :T10178  is available, instead of a second Over-Center Spring Assembly Tool :T10178  the Toothed Belt Tensioner :T10020  can be used.

A 200 x 25 x 5 mm flat iron can be used in place of an Over-Center Spring Assembly Tool :T10178  .

A 350 X 30 X 5 mm flat iron can be used in place of an Engine Support Bridge - Engine Support 25 :10-222A/25  .

-- The tabs can be bent back over using the Wedge :T10357  .

- A- = Puller - Counterstay, for example :Kukko 22/4 

-- Glue a new seal on the gearshift housing.

-- Install the gearshift mechanism. Refer to SELECTOR MECHANISM, REMOVING AND INSTALLING .