Selector Mechanism, Disassembling And Assembling: Assembling
The lower side of the spring -arrow 1 - can spring down uncontrolled from the selector bracket shoulder during subsequent handling.
-- Push the lower end carefully from the selector bracket shoulder.
The spring sides then twist "diagonally" with a loud noise.
-- Release the tension on the ends -A- and -B- by turning both ends to the right.
- the ends -A- and -B- must face in the opposite direction.
-- Install the shift lever guide into the shift housing.
- The pins -arrow 1- are still located in the shift housing opening.
-- Turn the shift lever guide in direction of -arrow 2- until the ball stud -A- is above the opening in the shift housing.
-- Place the shift housing with the shift lever guide into the larger cavity -arrow- in the Press Piece - Block :T10083 .
The selector shaft must be removed in order to insert the shifter housing with the selector shaft guide into the Pressing Support.
The selector bracket is only partially shown to provide a better illustration.
-- Insert the end -A- of the pressure spring into the guide from the top.
-- Pull the spring end -B- downward and insert it next to the guide (toward the ball head).
- Pay attention to the guides (→ upper illustration) in the next work procedure.
- These guides must not break off.
-- Carefully remove the shift housing and shift lever guide from the Press Piece - Block :T10083 .
-- Move the selector bracket all the way to the rear opposite mounting holes for shift and selector cable -arrow 1-.
-- Grease the ball stud.
-- Press the ball stud into the selector bracket -arrow 2-.
- The guides -A- and the tabs -B- must not be damaged.
-- Place the shift housing with the shift lever guide into the larger cavity -arrow- in the Press Piece - Block :T10083 .
-- Pry the upper end -A- of the pressure spring over the pin on the selector bracket.
- Use a new bearing shell -B-.
-- Grease the bearing shell and the shift lever guide bearing.
-- Press the bearing shell all the way onto the shift lever guide bearing.
-- Remove the shift housing from the Press Piece - Block :T10083 .
-- Insert the bottom end -C- of the pressure spring into the guide.
-- Pry the upper end -A- of the pressure spring over the pin on the selector bracket.
-- Push the bearing shell into the shift housing -arrows-.
- All four retaining tabs must engage.
-- If equipped install the shift lever in the shift housing.
-- Secure the shift cable and selector cable on the shift housing with lock washers -2- and -3-.
-- Install the shift cable -1- on the gearshift lever and selector cable -4- on the selector lever inside the shift housing.
-- Install a new seal -item OVERVIEW - GEARSHIFT LEVER AND GEARSHIFT HOUSING- on the base plate.
There is a danger of causing damage to the gearshift housing and base plate.
Tension the gearshift housing only slightly.
-- Bend the tabs -arrow- back over all around the base plate to secure it (only the tabs on the left side of the base plate are shown in the illustration).
If only one Over-Center Spring Assembly Tool :T10178 is available, instead of a second Over-Center Spring Assembly Tool :T10178 the Toothed Belt Tensioner :T10020 can be used.
A 200 x 25 x 5 mm flat iron can be used in place of an Over-Center Spring Assembly Tool :T10178 .
A 350 X 30 X 5 mm flat iron can be used in place of an Engine Support Bridge - Engine Support 25 :10-222A/25 .
-- The tabs can be bent back over using the Wedge :T10357 .
- A- = Puller - Counterstay, for example :Kukko 22/4
-- Glue a new seal on the gearshift housing.
-- Install the gearshift mechanism. Refer to SELECTOR MECHANISM, REMOVING AND INSTALLING .