Engine And Transmission, Separating, Vehicles With Engine Code CDDUD And DSG Transmission
Special tools and workshop equipment required
- Scissor Lift Table - Audi Set VAS6131/10, Articulated Joint Support VAS6131/13-7 and Scissor Lift Table - Gearbox Support VAS6131/14
- Spindle 3367/3 from Press Tool For Viscous Fan 3367
- Engine Support T10014
- Crankshaft Turning Tool T40257
- Wrench - 21mm T40263
- Adapter T40314
- 12M Bolt
Preparing the Articulated Joint Support VAS6131/13-7:
- Spindle 3367/3 from Press Tool For Viscous Fan 3367
- 12M Bolt
- Engine Support T10014
- Scissor Lift Table - Q7 Set - Articulated Joint Support VAS6131/13-7
Procedure
- Engine/transmission assembly removed and placed on the Scissor Lift Table VAS6131B.
-- Remove the connector -3- from the mount, disconnect, and free up the wires.
-- Disconnect the connector -2- and unclip the Differential Pressure Sensor -G505- from the bracket and free it up.
Ignore -item 1-.
-- Disconnect the connectors -1 and 4- and remove them from the bracket.
Ignore -items 2 and 3-.
-- Remove the bolt -3-.
Ignore -items 1 and 2-.
-- Remove the nuts -arrows-.
-- Remove the particulate filter with the front exhaust pipe
There is a risk of destroying the transmission control module (Mechatronic) with static discharge.
- Always "discharge" the static electricity. Do this by touching a grounded object, for example vehicle ground, the vehicle or the hoist.
- Do not touch contacts in transmission connector with hands.
-- Turn the twist lock counter-clockwise -arrow- and disconnect the connector from the transmission.
-- Remove the left and right driveshafts from the transmission flange shafts. Refer to DRIVESHAFT, REMOVING AND INSTALLING . .
-- Free up the Engine Speed Sensor -G28- wire on the transmission.
-- Remove the bolt -arrow- from the ATF pipes.
Place a cloth underneath to soak up any escaping ATF.
-- Remove the bolts -arrows-, remove the ATF pipes -1 and 2- from the ATF filter housing and tie them up.
-- Seal the open lines and connections with clean plugs from the Engine Bung Set VAS6122.
-- Remove the lower cover -1- from the transmission -arrow-.
-- Join the tools as illustrated.
- Socket 21 mm for 1 /2 "-drive
-- Counterhold the crankshaft to loosen the dual mass flywheel bolts.
When mounting, turn the crankshaft only in the direction of engine rotation -arrow-.
-- Remove the 6 Dual Mass Flywheel bolts -arrow- while turning the crankshaft 60° further in the direction of engine rotation.
-- Equip the Scissor Lift Table VAS6131B with the Scissor Lift Table - Audi Set VAS6131/10, Articulated Joint Support VAS6131/13-7, and Scissor Lift Table - Gearbox Support VAS6131/14 as follows:
The other attachments remain unchanged.
| Platform coordinates | Parts from Scissor Lift Table - Audi SetVAS6131/10, Articulated Joint SupportVAS6131/13-7 and Scissor Lift Table - Gearbox SupportVAS6131/14 | |||
|---|---|---|---|---|
| F2 | /13-7 | |||
| B10 | /10-1 | /10-2 | /10-5 | /14 |
| G10 | /10-1 | /10-2 | /10-5 | |
-- Secure the Articulated Joint Support VAS6131/13-7 to the engine on the front to the right with the M12 nut -arrow-, as shown in the illustration.
-- Install the joint support on the Scissor Lift Table VAS6131B and tighten it to 20 Nm.
Danger of leaks in the ATF oil pan.
- The Scissor Lift Table - Gearbox Support VAS6131/14 must not be set on the ATF oil pan.
-- Attach the mounting elements from the Scissor Lift Table - Audi Set VAS6131/10 and Scissor Lift Table - Gearbox Support VAS6131/14 on the front of the transmission, as shown in illustration.
-- Turn the left and right spindles upward until the Scissor Lift Table - Gearbox Support VAS6131/14 rests firmly against the transmission.
-- Attach mounting element base plates to Scissor Lift Table VAS6131B and tighten to 20 Nm.
-- Remove the starter bolts -1- and -2-.
-- Press the starter off the transmission and leave it in the installation position.
-- Remove the remaining bolts -3 through 11- that attach the engine to the transmission.
Ignore -item A-.
-- Loosen the clamping screws -1- on sides of Scissor Lift Table VAS6131B and pull the rear table top with the transmission toward rear -arrow-.