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A/C Compressor Sub-Assembly Bracket, Engine Code BRM: Notes

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Special tools and workshop equipment required 

NOTE:

The bracket for A/C compressor and ancillary parts can be removed and installed without opening the refrigerant circuit.

To remove the ribbed belt, refer to [For transmission(s) 0A4, 09G] [For engine(s) CBTA, CBUA] RIBBED BELT or refer to [For transmission(s) 02E, 02Q] [For engine(s) CJAA] RIBBED BELT .

Fig 1: Identifying A/C Compressor And Bracket - 1.9L 4-Cylinder TDI-PD Engine, Assembly
GWWN87-10199Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Hex Bolt M10 X 65 
    • 50 Nm
  2. Hex Bolt M10 X 45 
    • 50 Nm
  3. Hex Bolt M10 X 45 
    • 50 Nm
  4. Hex Bolt M10x45 
    • 50 Nm
  5. Hex Bolt M10 X 65 
    • 50 Nm
  6. Hex Bolt M10 X 65 
    • 50 Nm
  7. Hex Bolts M8 X 100 
    • Quantity: 3
    • 25 Nm
  8. Sub-assembly Bracket For The Generator and A/C Compressor 
    • Number on the auxiliary component bracket 03G 903 143 A

    Removing

    -- Remove generator. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) CBTA, CJAA, CBUA] Removal and Installation .

    -- Loosen A/C compressor, unscrew hex-bolts -7-. Remove A/C compressor from auxiliary component bracket and secure to body with appropriate material (e.g. welding wire), refer to SECURING A/C COMPRESSOR TO BODY .

    -- Unscrew bolts -1- to -6- and remove auxiliary component bracket from cylinder block.

    • Always observe tightening torque of mounting bolts:

    -- Tighten hex bolts, items -1-, -2-, -3-, -4-, -5- and -6- in succession.

  9. Dowel Sleeves 
    • Quantity: 2
    • Make sure they fit correctly between the auxiliary component bracket and the A/C compressor.
  10. Dowel Sleeves 
    • Quantity: 2
    • Make sure they fit correctly between the auxiliary component bracket and the cylinder block.
  11. A/C Compressor