Transfer Case, Removing And Installing: Installing

Install in reverse order of removal. Note the following:

-- Make sure the alignment sleeves for centering the engine/transfer case are installed inside the transmission. Install them if necessary.

Always replace the O-ring used for sealing the transfer case/transmission -arrow- if equipped and coat it lightly with oil.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Grease the input shaft splines on the transfer case and transmission with Grease for Clutch Disc Shaft Splines :G 000 100  .

-- Push the transfer case all the way onto the transmission making sure the input shaft splines/transfer case engage with the output shaft/transmission.

If the tooth position is correct and it is guided centered, the transfer case slides against the transmission as far as the stop.

Do not pull the transfer case against the transmission by the bolts otherwise the transfer case will tilt.

-- Installation is performed in reverse order of removal.