Removal And Installation: Condenser

WARNING: This page is about a different car, the 2011 Volkswagen CC, 2010 Volkswagen CC, and 2009 Volkswagen CC. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required

Robinair A/C Service Unit -ROB 134APF-

NOTE:

Depending on the type of engine, the refrigerant line connections are mounted on the right or left side of the condenser.

Refrigerant must be extracted before hand using, for example -ROB 134APF-.

The previously used A/C Service Station can still be used. Refer to V.A.G workshop equipment information.

To prevent the entry of dampness all components of the refrigerant circuit which have been opened must be sealed with suitable plugs.

Removal

WARNING:

There is a danger of ice-up.

Refrigerant leaks out if refrigerant circuit is not discharged.

Refrigerant must be extracted before opening the refrigerant circuit. If refrigerant circuit is not opened within 10 minutes of extraction, pressure may form in refrigerant circuit due to evaporation. Extract refrigerant once more.

-- Turn off all electric consumers.

-- Switch off the ignition.

-- Extract refrigerant using, for example -ROB 134APF-.

NOTE:

Environmentally hazardous draining of refrigerant is an offense punishable by law.

-- Remove bumper. Refer to Removal and Installation .

-- Move the lock carrier into the service position. Refer to Description and Operation .

-- Remove the bolts -1- (12 +/- 1 Nm).

Fig 1: Identifying Bolts, Refrigerant Lines, Sealing Rings And Connection

Courtesy of VOLKSWAGEN UNITED STATES, INC.

-- Remove the refrigerant lines -2- from the connection -4- on the condenser.

-- Seal off the line connections.

NOTE:

Replace the sealing rings -3-.

Fig 2: Identifying Assembly Overview: Condenser System And Components

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Protective Grate
- Position protective grate from below on the 3rd rib.
Clip
- Quantity: 8
Condenser
- Mounted to the radiator with 4 screws -8-.
Sealing Strips
- Before assembly, attach side sealing strips to outer edge of condenser.
Diagram For The Mounting Clips
Radiator
Dryer Cartridge In Fluid Reservoir
NOTE:
Under certain conditions, the dryer cartridge should no longer be replaced each time the refrigerant circuit is opened. Refer to RESERVOIR/FLUID RESERVOIR REPLACEMENT CONDITIONS (Component Replacement).

The fluid reservoir with dryer cartridge is mounted on the right or left side on the condenser depending on the engine type.
- Removing and installing, refer to Passat or Passat CC FLUID RESERVOIR DRYER CARTRIDGE
Screws
- Quantity: 4
- 5 +/- 0.5 Nm

Installation

-- Install in reverse order of removal.

-- See notes, refer to A/C COMPRESSOR, INSTALLATION INFORMATION .