Shift Mechanism

Special tools and workshop equipment required

Thrust BlockT10083

Disassembly

-- Remove the shift mechanism. Refer to SHIFT MECHANISM .

-- Bend the taps -arrows- on the shift mechanism base plate down with a screwdriver and remove base plate (the tabs in the front area of the base plate are not shown).

Fig 1: Bending Tabs On Shift Mechanism Base Plate

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the seal from shift housing.

-- Remove the shift and selector cables from the selector housing. Refer to SHIFT LEVER AND HOUSING .

-- Raise the upper leg of the pressure spring -A- over the selector bracket tab.

-- Using a screwdriver, press the bearing shell notches -arrows- in the direction of the shift lever guide bearing; break the notches if necessary.

Fig 2: Identifying Bearing Shell Notches

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pry out the bearing shell -A- with shift lever guide and remove the shift lever -B- from the shift lever housing.

-- Then, press the bearing shell off the shift lever guide bearing and remove it.

Fig 3: Identifying Bearing Shell Pressed Off Shift Lever Guide Bearing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Observe the guides -A- in the subsequent steps.

Fig 4: Identifying Ball Studs On Selector Bracket -Arrow 2- And Shift Lever Turned In -Direction Of Arrow 1-
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
They must not break off.

-- Raise the lower leg -arrow 1- of the pressure spring onto the shoulder on the selector bracket.

-- Now, raise the shift lever guide up as far as the stop and remove the ball studs from selector bracket -arrow 2-.

-- Turn the shift lever in the -direction of arrow 1-.

Fig 5: Identifying Shift Lever Turned -Direction Of Arrow 1- To Place Pins In Shift Housing Opening

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The pins -arrow 2- must be in the shift housing opening.

-- Move the shift lever guide and the shift lever in the -direction of arrow 3-.

Assembly

CAUTION:

The bottom leg of the spring (-arrow 1 - → upper illustration) can spring down uncontrolled from the selector bracket shoulder during subsequent handling.

-- Carefully press it down from the selector bracket shoulder.

The spring sides then twist "diagonally" with a loud noise.

-- Turn both springs to the right and release the tension on the legs -A and B-.

The legs -A and B- must point in opposite directions. (Shown here with the shift lever guide inserted.)

Fig 6: Identifying Spring Side -A- Inserted From Above Into Guide & Pulled Down Near Guide To Position -B-
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert the shift lever guide and the shift lever into the shift housing.

Fig 7: Identifying Pins Located In Shift Housing Opening

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The pins -arrow 1- are still located in the shift housing opening.

-- Turn the shift lever guide in the -direction of arrow 2- until the ball head pin -A- is above the opening in the shift housing.

-- Install the shift housing with shift lever guide into the large depression -arrow- in the thrust blockT10083.

Fig 8: Identifying Selector Housing With Shift Lever Guide Placed In Larger Depression On Pressing Support T10083

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The shift lever guide must project out of the selector housing as far as the stop.

Fig 9: Identifying Spring Side -A- Inserted From Above Into Guide & Pulled Down Near Guide To Position -B-
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert spring leg -A- from above into the guide.

-- Pull spring leg -B- down and insert it near the guide (in the direction of the ball head).

NOTE:

The selector bracket is only partially shown to provide a better illustration.

-- Carefully remove the shift housing with the shift lever guide from the thrust blockT10083.

-- Move the selector bracket all the way to the rear (opposite mounting holes for shift and selector cable) -arrow 1-.

Fig 10: Identifying Selector Bracket Moved Back As Far As Stop & Ball Head Pins Pressed Into Selector Bracket

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lubricate ball head pins.

-- Press ball head pins into selector bracket -arrow 2-.

The guides -A- and the tabs -B- must not be damaged.

-- Install the shift housing with the shift lever guide into the large depression -arrow- in the thrust blockT10083.

Fig 11: Identifying Selector Housing With Shift Lever Guide Placed In Larger Depression On Pressing Support T10083

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The shift lever guide must project out of selector housing as far as the stop.

Fig 12: Identifying New Bearing Shell -B- To Raise Upper Side Of Spring -A- Over Selector Bracket Pins
Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Raise the upper leg -A- of the spring over the selector bracket pins.

Use a new bearing shell -B-.

-- Lubricate the bearing shell and shift lever guide bearing.

-- Press the bearing shell onto the shift lever guide bearing as far as the stop.

-- Remove the shift mechanism from the thrust blockT10083.

-- Press the bearing shell into the selector housing -arrows-.

All four retaining tabs must engage.

-- Insert the lower leg -C- of the spring into the guide.

-- Raise the upper leg -A- of the spring over the selector bracket pins into the guide.

-- Install the shift lever, shift cable, selector cable and base plate. Refer to SHIFT LEVER AND HOUSING .

-- Install the shift mechanism. Refer to SHIFT MECHANISM .