Clutch Housing, Servicing

Special tools and workshop equipment required

Fig 1: Identifying Kukko Tool Assembly To Pull Out Bearing Bushing For Selector Rod

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -

Counter Support, for example 22/1

B -

Puller - Kukko Internal - 14-19 mm, for example 21/2

Fig 2: Driving In Bushing For Selector Rod To Tool Stop

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 3: Identifying Kukko Support And Extractor To Pull Needle Bearing Off Clutch Housing

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -

Counter Support, for example, Puller - Kukko Counterstay 22/2

B -

Puller - Kukko Internal - 20-30 mm, for example 21/4

NOTE:

The needle sleeve will get damaged when it is removed and must be replaced.

Fig 4: Identifying Tool To Press-In Needle Bearing And Thrust Washer To Needle Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lay the reverse shaft thrust washer -B- on the needle sleeve while pressing it in.

Fig 5: Identifying Input Shaft Pried-Out Seal Using Extractor Lever T20143/1

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

NOTE:

Use the drift to remove the seal with the clutch housing removed.

Fig 6: Driving In Input Shaft Oil Seal Flush

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.