Engine, Installing

WARNING: This page is about a different variant/trim than selected.

Install in reverse order of removal. Note the following:

CAUTION:

When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.
To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

With a Manual Transmission

-- Grease the splines of the input shaft lightly with grease for clutch plate splines G 000 100.

-- Install the clutch and the clutch mechanism.

Continuation for All

-- Secure the engine and transmission mounts to the engine, shake the engine and transmission assembly to align it and tighten the mount bolts.

NOTE:

For the engine and transmission mount tightening specifications, refer to FASTENER TIGHTENING SPECIFICATIONS .

Electrical connections and routings, refer to Wiring and Wiring .

-- Install the exhaust pipe with catalytic converter. Refer to EXHAUST PIPE WITH CATALYTIC CONVERTER .

-- Install the right drive axle and the left drive axle to the transmission. Refer to Removal and Installation .

-- Install the pendulum support. Refer to Specifications .

-- Install the Air Conditioning (A/C) compressor. Refer to "Refrigerant Circuit Components" in Removal and Installation .

-- Install the ribbed belt. Refer to RIBBED BELT .

-- Install the noise insulation. Refer to Description and Operation .

With a Manual Transmission

-- Install the shift mechanism and adjust if necessary. Refer to SHIFT MECHANISM .

With a Automatic Transmission

-- Install the selector lever cable and adjust if necessary. Refer to [For transmission(s) 09G] Removal and Installation .

Continuation for All

-- Fill the coolant. Refer to COOLANT, DRAINING AND FILLING .

-- Install the Engine Control Module (ECM).

-- Install the battery. Refer to Removal and Installation .

-- Adapt the ECM. Refer to "Guided Functions" in the vehicle diagnostic tester.

-- Perform the vehicle system test. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

-- Then, end "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

-- Perform a road test.

-- After that perform the vehicle system test again and repair any occurring malfunctions.

Tightening Specification