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Driver Assistance Systems Front Camera, Adjusting

Special tools and workshop equipment required 

NOTE:

The driver assistance systems front camera -R242- must fit correctly in the retainer.

The camera viewing range must be clean and unobstructed.

Before driving the vehicle onto the vehicle alignment platform, make sure there is sufficient space between the center of the wheel hub on the front wheels and the adjustment device VAS 6430

The distance between the adjustment device VAS 6430 and the center of the wheel hub on the front wheels must be 1, 500 mm +/- 25 mm.

If there not enough space, back the vehicle onto the vehicle alignment platform so that there will be enough space.

The calibration board must be positioned in the center of the setting device.

Check the DTC memory before calibrating. Erase any entries if necessary.

-- Follow the prerequisites for alignment WHEEL ALIGNMENT PREREQUISITES .

-- Drive the vehicle onto the vehicle alignment platform.

-- Connect the battery charger Battery, Starter, Generator, Cruise Control .

-- Connect => to the vehicle. (Guide the diagnostic cable through the open window.)

NOTE:

During the calibration procedure, make sure all the vehicle doors remain closed and the vehicle exterior lighting is switched off.

-- Position the front wheels so they are straight.

-- Select calibrating the driver assistance systems front camera in the wheel alignment computer.

-- Install the quick clamps on all four wheels.

-- Mount the measuring sensors on the wheels.

-- Perform a rim run-out compensation on the rear wheels.

-- Bounce the vehicle.

-- Measure and record the ride height at all four wheels.

Fig 1: Identifying Body Height -a- Between Wheel Contact Surface And Lower Edge Of Fender
GWWN44-10351Courtesy of AUDI OF AMERICA, LLC
NOTE:

The adjustment device VAS 6430 must not be moved on the calibration beam.

The alignment stand must be in the lowest level position for the next step.

-- Rotate the adjustment device VAS 6430 upward just enough so that the calibration beam is parallel to the center of the measuring sensors on the front wheels, so that it is possible to correctly measure the distance measuring unit -1-.

Fig 2: Identifying Distance For Headlight Beam Calibration
GWWN44-10349Courtesy of AUDI OF AMERICA, LLC
  1. Distance measuring unit with spring tape measure and mounting pin

-- Position the setting device VAS 6430 at a distance -a- of 1500 mm +/- 25 mm from the center of the wheel hub on the front wheels to the beam on the setting device VAS 6430.

CAUTION:
  • Distance -a- 1, 500 mm +/- 25 mm must be measured on both side of the vehicle and then the adjustment device VAS 6430 must be aligned.
  • Distance -a- must be the same on both sides of the vehicle.

-- Mount the front wheel measuring sensors -1- to the adjustment device VAS 6430.

Fig 3: Front Wheel Measuring Sensors
GWWA44-10119Courtesy of AUDI OF AMERICA, LLC

-- Determine the height value -a- between the adjustment device VAS 6430 contact patch and the wheel contact surface on the vehicle alignment platform and enter it in the alignment computer.

Fig 4: Identifying Height Between - VAS 6430- Contact Patch And Wheel Contact Surface
GWWN44-10350Courtesy of AUDI OF AMERICA, LLC

-- Loosen the clamping bolt -arrow- and place the measuring bar -1- on the floor.

Fig 5: Identifying Bolt And Measuring Bar On Floor
GWWA44-10120Courtesy of AUDI OF AMERICA, LLC

-- Turn the crank -1- to adjust the calibration board VAS 6430/4 to the height specification -2- and then make a note of it.

Fig 6: Adjusting Calibration Panel To Specified Height According To Alignment Computer Using Crank
GWWA44-10121Courtesy of AUDI OF AMERICA, LLC

If the specified height was reached, then the measuring bar -1- must be pushed slightly forward and secured with the locking bolt -arrow-.

Fig 7: Identifying Bolt And Measuring Bar On Floor
GWWA44-10120Courtesy of AUDI OF AMERICA, LLC

-- Level the bubble level -A- using the adjusting screw -1-.

Fig 8: Identifying Bubble Level And Adjusting Screw
GWWA44-10125Courtesy of AUDI OF AMERICA, LLC

-- Slide the adjustment device VAS 6430 to the side -arrows B-, until the display in the wheel alignment computer is in the tolerance range.

Fig 9: Moving VAS 6430 Sideways Until Display On Alignment Computer Is Within Tolerance Range
GWWA44-10123Courtesy of AUDI OF AMERICA, LLC

-- By gently turning the adjustment screws -2- and -3- secure the adjustment device VAS 6430 from rolling away.

Fig 10: Identifying VAS 6430 And Bolts
GWWA44-10122Courtesy of AUDI OF AMERICA, LLC

-- Turn the precision adjustment screw -1- until the display on the alignment computer is located within the tolerance range.

Fig 11: Identifying Precision Adjustment Screw
GWWA44-10126Courtesy of AUDI OF AMERICA, LLC

-- Level the bubble level -A- using the adjusting screw -1-.

Fig 12: Identifying Bubble Level And Adjusting Screw
GWWA44-10125Courtesy of AUDI OF AMERICA, LLC

-- Level the bubble level -B- using the adjusting screws -2- and -3-.

Fig 13: Identifying Bubble Level And Adjusting Screw
GWWA44-10125Courtesy of AUDI OF AMERICA, LLC

-- Loosen the clamping bolt -arrow- and place the measuring bar -1- on the floor.

Fig 14: Identifying Bolt And Measuring Bar On Floor
GWWA44-10120Courtesy of AUDI OF AMERICA, LLC

-- Check specified height -2- one more time and adjust if necessary.

Fig 15: Adjusting Calibration Panel To Specified Height According To Alignment Computer Using Crank
GWWA44-10121Courtesy of AUDI OF AMERICA, LLC

If the specified height was reached, then the measuring bar -1- must be pushed slightly forward and secured with the locking bolt -arrow-.

Fig 16: Identifying Bolt And Measuring Bar On Floor
GWWA44-10120Courtesy of AUDI OF AMERICA, LLC

Perform any subsequent work using => .

-- Switch on ignition.

-- Select "Guided Fault Finding" on => .

Body (Repair Group 01;27;50 through 97) 

Electrical System (Repair Groups 01, 27 and 90 through 97) 

01_OBD-capable systems 

Driver assistance systems front camera 

Driver assistance system camera, functions 

A5 - Calibrate the control module (Repair Group 44) 

Follow the instructions on the screen to perform the calibration.

NOTE:

Next, in guided fault finding, determine the height of the body.

-- Enter the recorded ride heights.

Fig 17: Identifying Body Height -a- Between Wheel Contact Surface And Lower Edge Of Fender
GWWN44-10351Courtesy of AUDI OF AMERICA, LLC