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Home >> Volkswagen >> 2011 >> Jetta Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 36 (2.0L - Engine Assembly - Engine Code(S): CJAA (SPORTWAGEN)) >> 10 Engine Assembly >> Removal And Installation >> Engine, Installing
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Engine, Installing

WARNING: This page is about a different variant/trim than selected.

Install in the reverse order of removal. When doing this note the following:

Servicing the Clutch 

-- Make sure the alignment sleeves for the engine to transmission are installed in the cylinder block. Install them if necessary.

-- Make sure there is enough clearance to the engine and transmission mounts and radiator when installing the engine/transmission subassembly.

-- Adjust the engine and transmission mounts if necessary. Refer to ENGINE AND TRANSMISSION MOUNT, ADJUSTING .

NOTE:

Engine and transmission mount tightening specifications, refer to ENGINE AND TRANSMISSION MOUNT OVERVIEW .

Electrical connections and routings, refer to DESCRIPTION AND OPERATION and refer to Wiring .

Vehicles with a Manual Transmission 

-- Install the clutch hydraulic line. Refer to [For transmission(s) 02Q] Removal and Installation .

-- Install the transmission shift mechanism and adjust it, if necessary. Refer to [For transmission(s) 02Q] SHIFT MECHANISM .

Vehicles with a DSG® 

-- Install the transmission selector lever cable and adjust it, if necessary. Refer to [For transmission(s) 02E] Removal and Installation .

Continuation for all Vehicles 

The additional numbered steps must be followed to ensure the particulate filter with the NOx reduction catalytic converter is installed correctly.

NOTE:

Make sure the particulate filter is not under stress when installed.

Always replace self-locking nuts, seals, gaskets and clamps.

CAUTION:

The coupling elements between the particulate filter and NOx reduction catalytic converter can be damaged. When removing and installing:

  • Do not bend the coupling element more than 10°.
  • Do not stretch the coupling element.
  • Do not damage the wire mesh on the coupling element.
  • Secure the coupling element from over bending using the transportation lock T10404.

-- Install the particulate filter with NOx reduction catalytic converter and the Exhaust Gas Recirculation (EGR) filter. Refer to PARTICULATE FILTER WITH NOX REDUCTION CATALYTIC CONVERTER .

-- Install the drive axles to the transmission. Refer to Removal and Installation .

-- Install the right drive axle heat shield and bolts -arrows-. Refer to Specifications .

Fig 1: Installing Protective Cap For Drive Axle On Engine
GWWA10-1633Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install the lock carrier. Refer to Removal and Installation .

-- Secure the refrigerant lines to the Air Conditioning (A/C) compressor and condenser without tension. Refer to Removal and Installation .

-- Charge the A/C system. Refer to Description and Operation .

-- Install the battery tray and battery. Refer to Removal and Installation .

-- Observe the notes after connecting the battery. Refer to Removal and Installation .

-- Fill with coolant. Refer to DRAINING AND FILLING .

-- Fill the fuel system. Refer to FUEL SYSTEM, FILLING AND BLEEDING .

-- Check the diagnostic Trouble Code (DTC) memories of all control modules and erase all DTC entries which may have occurred during the reassembly. Refer to "Vehicle Self-Diagnosis" in the vehicle diagnostic tester.

-- Check the headlamp adjustment and adjust if necessary. Refer to Diagnosis and Testing .

Tightening Specifications 

Bolted connections   Tightening Specifications
Bolts and Nuts M6 10 Nm
  M7 15 Nm
  M8 20 Nm
  M10 40 Nm
  M12 65 Nm (1)
(1) Tightening specification for the M23 collar bolt: 75 Nm
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