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Home >> Volkswagen >> 2009 >> Touareg 4.2 R >> Repair and Diagnosis >> Engine Mechanical >> Battery, Starter, Generator, Cruise Control >> Battery, Starter, Generator, Cruise Control >> Removal And Installation >> Generator - Engine Code(S): AXQ
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Generator - Engine Code(S): AXQ

Special tools and workshop equipment required 

Removal 

-- Remove the engine. Refer to Removal and Installation .

CAUTION:

Mark the top of the ribbed belt and the running direction before removing it. Make sure the belt is installed correctly and pay attention to the running direction. The belt will fail if it installed opposite the running direction or if is installed incorrectly.

-- Relieve tension on the ribbed belt by pivoting the tensioning element using a box-end wrench.

Fig 1: Relieving Tension On Ribbed Belt By Pivoting Tensioning Element Using A Box-End Wrench.
GWWN27-10336Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lock tensioner using T10060 A.

-- Disconnect harness connector of DF-wire.

Fig 2: Identifying DF-Wire Harness Connector
GWWN27-0461Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pull off the protective cover -arrow-.

Fig 3: Identifying Protective Cover
GWWN27-0462Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the B+ lead -arrow- from the generator.

Fig 4: Identifying B+ Lead
GWWN27-0463Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -1- and remove the bracket -2- for the coolant lines from the generator.

Fig 5: Identifying Coolant Lines, Bracket & Bolt
GWWN27-0464Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove coolant lines -3- from generator.

-- Remove the mounting bolts M8x90 for the generator -arrows-.

Fig 6: Identifying Mounting Bolts
GWWN27-0465Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installation 

CAUTION:
  • When installing an already used ribbed belt, note direction of travel marked when it was removed!
  • Before installing the ribbed belt, make sure all drive accessories (generator, air conditioner compressor, power steering pump) are secured in place.
  • When installing the ribbed belt, make sure it is properly seated in the belt pulley!

Install in reverse order of removal. Note the following:

-- Tighten the threaded connections to the specification given in the assembly overview. Refer to GENERATOR OVERVIEW .

-- Replace the coolant line gaskets.