Shift Forks

Special tools and workshop equipment required

Fig 1: Identifying Selector Rods & Shift Forks

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Insulation Mat
- Can be removed and installed by hand.
Selector Shaft with Selector Fork, for 1st and 2nd Gear
Selector Shaft with Selector Fork, for 3rd and 4th Gear
Selector Shaft with Selector Fork, for 5th and 6th Gear
Reverse Gear Selector Fork
- On the selector shaft for the reverse gear shift fork Figure.
- From transmission build date 6 March 2006, ball sleeve has been omitted, see "Ball Sleeve" in item: 6
- Sliding omission
- Reverse gear selector fork is adapted.
- If the shaft for the reverse gear selector fork is deleted, there is bearing on the shift rod for the 5th and 6th gear shift fork Figure.
- Reverse gear selector fork differentiation, refer to Fig 2.
Ball Sleeve
- Removing, refer to Fig 3.
- Installing, refer to Fig 4.
- From transmission build date 6 March 2006, the ball sleeve has been omitted.
- Sliding omission

Fig 2: Identifying Reverse Gear Shift Fork Differentiation

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Dimension "a" mm	Reverse Gear Selector Fork	Mounting
24	with a ball sleeve	on the shaft for the reverse gear shift fork, refer to Figure.
18	without a ball sleeve
15	without a ball sleeve	Selector shaft with selector fork for 5th and 6th gear, refer to Figure.

Fig 3: Identifying Internal Puller & Support

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A - Internal puller 18 to 23 mm, for example, kukko extractor 18.5-23.5 mm 21/3

B - Counter-support for example, kukko Support 22/1

Fig 4: Identifying Tool Assembly To Press-In Reverse Gear Selector Fork Ball Sleeve

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.