Test sequence
WARNING: This page does not describe the selected car, but rather 15 other vehicles, including the 2006 Volkswagen Golf, 2005 Volkswagen Jetta, 2005 Volkswagen Golf, 2004 Volkswagen Jetta, and 2004 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect 2-pin harness connector for needle lift sensor (arrow).
- Measure resistance between sensor terminals.
Specified value: 80 to 120 Ω
If specified value is not obtained:
- Replace cylinder 3 injector with Needle Lift Sensor -G80-. Refer to item 7 in Component Locations, overview (vehicles with engine code ALH) , overview of component locations.
- Erase DTC memory of control module for Diesel-Direct fuel injection system. Refer to Diagnostic mode 4: Reset/erase diagnostic data .
- Generate readiness code
If specified value is obtained:
- Connect test box to control module wiring harness. Refer to Test box, connecting for wiring test .
Vehicles with 80-pin control module
- Check for open circuits in wires between test box and connector according to wiring diagram.
Terminal 1 + socket 62
Terminal 2 + socket 55
Wire resistance: max. 1.5 Ω
Vehicles with 121-pin control module
- Check for open circuits in wires between test box and connector according to wiring diagram.
Terminal 1 + socket 109
Terminal 2 + socket 101
Wire resistance: max. 1.5 Ω
Continue for all vehicles
- Check wires for short circuit to each other, to vehicle Ground (GND) and to B+.
Specified value: ∞ Ω
If no malfunctions are found in wires:
- Replace Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248-. Refer to Control module for Diesel-Direct Fuel Injection System, replacing .
- Generate readiness code.