Accelerator Pedal Assembly, Installing Replacement Part (GROUP 20, NO. 03-03)

Publication date: 2003-12-02
Reference number: GROUP 20, NO. 03-03

ACCELERATOR PEDAL ASSEMBLY, INSTALLING REPLACEMENT PART

TECHNICAL SERVICE BULLETIN

Reference Number(s): GROUP 20, NO. 03-03, Date of Issue: December 02, 2003

VOLKSWAGEN:	-2003 (See VIN) Jetta, New Beetle w/ (eng. code ALH); -2003 Golf w/ (eng. code ALH)
GROUP:	20 - Fuel Supply/Controls

SUBJECT

Accelerator Pedal Assembly, Installing Replacement Part

CONDITION

Replacement accelerator pedal assembly does not fit over lower mounting stud.

PRODUCTION

Part no: 6Q1 721 503D installed for the following models beginning:

MODEL VIN SPECIFICATION

Model	VIN
Jetta	3VWSP29M53M090573
New Beetle	3VWCP21C23M427353

Fig 1: Old Style And New Style Accelerator Pedal Assemblies

Service replacement part -B- Part No: 6Q1 721 503D lower mounting point -arrow- (hole and ferrule) have been deleted which causes interference with existing fastening stud.

NOTE: Fig 1 shows the reverse side of the old style -A- and new style -B- accelerator pedal assemblies (shown with pedals removed for illustration purposes only).

SERVICE

Prior to installing new part, modify as follows:

For alignment purposes only,

Finish drilling the alignment hole using an 8mm drill bit so that the pedal assembly will fit over both existing lower studs.

CAUTION: Part numbers are for reference only. Always check with your Parts Dept. for the latest parts information.

CAUTION: DO NOT use this hole as the lower fastening point of the assembly! Mount only at fastener holes with inserts.

Fig 2: Accelerator Pedal Assembly Mounting Points

Fasten pedal assembly using existing body studs at two upper mounting points and the single lower mounting point with insert -arrow-.

DO NOT install a fastener at the modified (drilled) hole.
See Repair Manual Group - 20 "Accelerator mechanism, servicing" for additional information.