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Mass Air Flow Sensor, Checking

NOTE:

Use only gold-plated terminals when servicing terminals in harness connector of Mass Air Flow (MAF) Sensor -G70-.

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

-- Connect the scan tool.

-- Start engine and let it run at idle.

-- Using the scan tool, Check the air flow quantity of the Mass Air Flow (MAF) Sensor -G70- at idle:

Diagnostic text Specified value
Air flow quantity at Mass Air Flow (MAF) sensor  
  • Engine running at idle
2.00 to 5.00 g/sec

-- End diagnosis and switch ignition off.

If specified value was not obtained:

Checking voltage supply 

-- Disconnect the Mass Air Flow (MAF) Sensor -G70- electrical harness connector -1-.

Fig 1: Identifying Mass Air Flow (MAF) Sensor G70 Electrical Harness Connector
GWWN23-0082Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Start the engine and let it run at idle.

-- Using a multimeter, check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminal 2 to engine Ground (GND).

Fig 2: Identifying Terminal Pins
GWWN23-0017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: battery voltage.

-- Switch the ignition off.

If specified value was not obtained:

-- Check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminal 2 to the Power Supply Relay (terminal 30, B+) -J317- terminal 6/87 for an open circuit.

Specified value: 1.5 Ω max.

If the specification was not obtained:

-- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

Checking 5 volt reference 

-- Start the engine and let it run at idle.

-- Using a multimeter, check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminal 3 to engine Ground (GND).

Fig 3: Identifying Terminal Pins
GWWN23-0017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 5V

-- Switch the ignition off.

If specified value was not obtained:

-- Check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminal 3 to the Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248- electrical harness connector T80/4 for an open circuit.

Specified value: 1.5 Ω max.

If the specification was not obtained:

-- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

Checking Ground (GND) 

-- Using a multimeter, check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminal 5 to engine Ground (GND) for resistance.

Fig 4: Identifying Terminal Pins
GWWN23-0017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Specified value: 1.5 Ω max.

If the specification was not obtained:

-- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

Checking wiring 

If the manufacturers test box is being used, perform the following step.

-- Install the test box. Refer to 68 PIN TEST BOX ADAPTER, INSTALLING .

If the manufacturers test box is not being used, perform the following step.

-- Remove the Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248-. Refer to ENGINE CONTROL MODULE, REPLACING .

-- Using a multimeter, check the Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminals to the Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248- electrical harness connector T94 for an open circuit.

Fig 5: Identifying Terminal Pins
GWWN23-0017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
Mass Air Flow (MAF) Sensor -G70- electrical harness connector terminals Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248- electrical harness connector T94 terminals or test box socket
3 4
4 50
5 52

Specified value: 1.5 Ω max.

If the specification was not obtained:

-- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring and if the voltage supply was OK:

-- Replace Mass Air Flow (MAF) Sensor -G70-.

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to READINESS CODE .

-- End diagnosis.

If the DTC does return and no malfunction is detected in the wiring and the voltage supply was not OK:

-- Replace the Diesel Direct Fuel Injection (DFI) Engine Control Module (ECM) -J248-. Refer to ENGINE CONTROL MODULE, REPLACING .

Final procedures 

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .

End of diagnosis.